Beginner Tips and Tricks

Beginner Tips and Tricks | March 11, 2017 | United States



Simple, field-tested techniques designed to help welders achieve better results and avoid common mistakes.

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Mat Simpson, Brisbane, Queensland, Australia

Prep Work is Essential

Clean and prepare your metal as best you can. It will make for a much neater finish.

Eugene Minchau, Viking, Alberta, Canada

Grind First

Grind before you weld, not after. It’s all about taking the time to prep your work. It makes a huge difference.

Jimmy DiResta, New York, New York

Keep Cables from Tangling

You can keep your ground clamp from snagging on other cables in your shop by threading a zip tie through the clamp. The zip tie is secured with tape.

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Daniel Caywood, Fort Wayne, Indiana

Make Sure There is No Interference

Determine the start and stop points for smaller projects. Then, before you weld, figure out the travel direction and torch/hand placement. What you’re doing is simulating the motion without pulling the trigger to make sure there are no interferences with whip catching, and you are comfortable as you hold the torch.

Dave Trace, Reading, Pennsylvania

Thinner Means Closer Tacks

When tacking a joint of sheet metal together with TIG (14 gauge and thinner), make sure to keep your tacks close together. The thinner the material, the closer the tacks.

Gahan Mullen, Houstin, Texas

Test Before you Finish

Weld a test piece, if possible, prior to your finish weld. This will allow you to see whether your settings are correct prior to potentially ruining an expensive piece or creating additional work. The test can be conducted using extra material.