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Diameters / Packaging
|
Diameters |
500 lb Accu-Trak® Drum |
|---|---|
| 1.0 mm | ED035516 |
DETAILS
Designed to enhance productivity and quality of single pass lap and fillet welds on galvanized and other zinc coated steels (galvannealed).
Features
- Designed to enhance productivity and quality of single pass lap and fillet welds on galvanized and other zinc coated steels (galvannealed)
- Capable of travel speeds exceeding 55 inches per minute with zero external porosity and less than 1% internal porosity
- Developed for optimal performance with Rapid Z® Waveform Control Technology®
- Reduces both external and internal weld metal porosity inherent to welding coated steel
- Ideal for welding thin gauge material
Typical Applications
- Automotive
- Coated Steels
- Robotics / Hard Automation
- Single Pass Welds
Welding Positions
- All
Shielding Gas
- Mixed Shielding Gas
Service Information
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
CONFORMANCE
| CONFORMANCES | SPECIFICATION | CLASSIFICATION |
|---|---|---|
| AWS | AWS A5.18 | E70C-GS |
| ISO | ISO | T3T Z Z M M20 3, T49 Z TG-0 M20 S A-G |
MECHANICAL PROPERTIES
| Classification | Shielding Gas | Transverse Tensile Strength MPa (ksi) | Longitudinal Bend Test |
|---|---|---|---|
| E70C-GS Requirement | 90% Ar, 10% CO2 | 480 (70) min. | 180° over 3/4 in Radius |
| Typical Result, As-welded | 90% Ar, 10% CO2 | 570 (83) | No openings exceeding 1/8 in |
DEPOSIT COMPOSITION
| Classification | Shielding Gas | %C | %Mn | %Si | %S | %P | %B |
|---|---|---|---|---|---|---|---|
| E70C-GS Requirement | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | Not Specified | |
| Typical Result | 90% Ar, 10% CO2 | 0.07-0.12 | 1.5-2.1 | 0.9-1.25 | 0.02 max. | 0.015 max | < 0.001 |
TYPICAL OPERATING PROCEDURES
| Diameter in (mm) | Polarity | Shielding Gas | CTWD⁽¹⁾ mm (in) | Wire Feed Speed m/min (in/min) | Voltage (volts) | Current (amps) | Melt-Off Rate kg/hr (lb/hr) | Deposition Rate kg/hr (lb/hr) | Efficiency (%) |
|---|---|---|---|---|---|---|---|---|---|
| 0.035 (1.9) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 6.4 (250) | 21 | 129 | 1.7 (3.8) | 1.6 (3.6) | 95 |
| 0.035 (1.9) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 10.2 (400) | 23 | 163 | 2.8 (6.1) | 2.8 (6.1) | 99 |
| 0.035 (1.9) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 14.0 (550) | 24 | 191 | 3.8 (8.3) | 3.7 (8.1) | 97 |
| 0.040 (1.0) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 2.5 (100) | 19 | 100 | 1.0 (2.1) | 0.9 (2.0) | 95 |
| 0.040 (1.0) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 10.8 (425) | 23 | 220 | 3.9 (8.6) | 3.8 (8.3) | 97 |
| 0.040 (1.0) | DC- | 90% Ar, 10% CO2 | 15-19 (5/8-3/4) | 14.0 (550) | 26 | 265 | 5.1 (11.2) | 5.0 (11.0) | 98 |
NOTES
| Name |
|---|
| ⁽¹⁾ To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. |