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FlexCut 125 Air Plasma Cutter

What Is Plasma Cutting? How It Works

Plasma cutting is a fast, highly accurate method for cutting metal using a concentrated, high‑temperature plasma jet. Popular in fabrication shops, automotive repair, construction, and industrial maintenance, this process creates clean edges with minimal heat distortion. Unlike traditional cutting tools, plasma cutters work efficiently on both thin-gauge sheet metal and thick plate, saving time while improving overall cut quality.

The Science Behind Plasma Cutting

Plasma cutting uses a combination of gas and electricity to produce an extremely hot, focused plasma arc capable of melting metal instantly. Here’s how it works:

1. Gas + electrical arc → plasma jet
An electric arc ionizes compressed air or gas, converting it into plasma.

2. Plasma melts the metal
The jet reaches temperatures of 20,000–30,000°F, hot enough to melt any conductive metal.

3. High-velocity gas clears molten material
The pressurized gas blows away the liquefied metal, leaving a smooth, narrow kerf.

This process allows for fast cutting speeds, minimal warping, and precise control, even on thick, painted, or reflective metals.

Materials You Can Cut With a Plasma Cutter

Plasma cutting works on any conductive metal, including:

Mild steel
Stainless steel
Aluminum
Copper
Various metal alloys

FlexCut® systems handle all of these materials with high precision and consistent performance.

Why FlexCut® Makes Plasma Cutting Easier

FlexCut® plasma cutting systems are designed to deliver professional-grade results with user-friendly operation.

Key advantages include:

Steady, reliable cutting power, high-duty cycles, and continuous output.
Intuitive interface and guided setup.
Consumables are engineered for maximum life and effortless replacement.
Industrial IP23-rated enclosure, reinforced internal components, and shock-resistant housing.