Zeman™ ENSPECTOR™ Part Inspection and Quality Control Systems

The Challenges of Large-Scale Inspection and Sorting...and the Solution

It‘s not only a logistical challenge to manually check hundreds of parts for quality, but accurately sorting and placing them for inspection is burdensome as well.

Operating with consistent quality checks for dimension and shape, outstanding laser precision, and the highest safety standards, the Zeman™ ENSPECTOR™ Part Inspection and Quality Control System is a worthwhile complementary machine for many manufacturing operations.

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Process Overview

Sorting and checking every part by hand is complex, time-consuming, and cost-intensive. Replace manual sorting with the ENSPECTOR system to help save time and labor costs. Revolutionize your workflow with the system's automated tasks, optimizing productivity and reducing errors.

Starting

After importing and evaluating the desired sorting method data, the sorting process for individual parts can begin

Scanning

Each individual part is scanned and identified based on its characteristics & dimensions. The measured dimensions are compared with existing and preset 3D data. For best results, all parts must be placed one by one on the continuously moving conveyor belt.

Assigning

Whenever the actual measured dimensions are within the customers‘ defined tolerances, the part will be automatically matched with the dedicated part in the system and assigned to its drop off location.

Repeating

Once all defined parts are scanned and assigned, the bin will be labeled as "complete" in the system. The bin can now be removed from the rack of the system and replaced with a new one.

Zeman ENSPECTOR Part Inspection and Quality Control System

The Operating Software

The intuitive software interfaces, automated processes, and user-friendly controls streamline the workflow, reduce training requirements, and require only one operator.

ENSPECTOR software can collaborate with other MRP import methods and can easily communicate with other Lincoln Electric products. Based on the selected sorting method, the XML-File (Zeman export) or a defined Excel spreadsheet is needed to assign the scanned parts to a bin. Depending on available information, the parts can either be assigned to bins, beams, customers, fabrication stages, or batches.

MRP IMPORT: This import method uses an Excel-generated file from an MRP software. The MRP software associates .nc files to import the required data and enable various ways the parts can be sorted.

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Service and Support

With every machine bought from Zeman, you get the peace of mind that our expert engineers are available to support your operations.

WE PROVIDE FULL SUPPORT WORLDWIDE
- 24/5 remote support
- Fully trained field service engineers
- Fast spare parts fulfillment
- Online courses and training

Explore the System and Upgrades

Increase the ENSPECTOR system's capabilities with easy-to-add upgrades. The system's consistent dependability, top-notch scanning, and efficient handling help minimize downtime and uninterrupted operations. It accurately inspects, sorts, and adheres to the quality standards you set. The comprehensive safety features help mitigate potential hazards inherent with human operations.