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DETAILS
This single-rail and space-efficient system automates complex welding jobs to help increase weld productivity, safety, and quality. Choose from three different options based on your automation needs.
Stage 1: Robotic Welding:
- Welding tower and robot
- Multipass welding process
- Camera system
- Vision system
- Operating software
- Control panel
- Safety equipment
Stage 2: Automated beam rotating
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Includes All Stage 1 Features PLUS
- Beam auto-rotation using integrated flippers
- Continuous automated welding
- Weld on all sides of the beam
Stage 3: Material Handling and Scanning
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Includes All Stage 1 and 2 Features PLUS
- Material handling robot
- Scanner to verify part identification
- Table for placing the add-on parts before the beam is assembled
Features
- Beam Assembling
- Beam Welding
- Part Positioning
- Automatic Weld Calculation
Service Information
What's Included
- Welding tower and ABB® robot
- Multipass welding process
- Camera system
- Vision system
- Operating software
- Control panel
- Safety equipment
- Automated flippers (Stage 2 and 3 ONLY)
- ABB material handling robot (Stage 3 ONLY)
- Part identification scanner (Stage 3 ONLY)
- Add-on parts table (Stage 3 ONLY)
Specifications
Global Attributes
| System Type | Robotic Welding System |
| Axes for Part Rotation | 3 |
| Number of Work Zones | 1 |
| Industry/Application | General Fabrication, Structural |
| Overall Footprint Width in (mm) | up to 480, 600, or 720 (12000, 15000, or 18000) depending on stage [see data sheet for details] |
| Payload Per Zone lb (kg) | 11023 (5000) |
| Assembly Required | No |
| Panel Type | Wire Mesh/Curtain |
| Crane Access | Yes |
| Roll Up Door | No |
| Robot Programming Training Included | Yes |
| ANSI/RIA Compliant | Yes |
| Sensor Protected Work Zones | Yes |
| Sensor Interlocked Access Points | Yes |
| Flash Barrier Type | Automatic |
| Weld Ground Isolation | Yes |
| ABB Compatability | Yes |
| Fume Extraction Equipment | Customization is possible |
| Tooled/Turnkey System | Yes |
| Multi-Robot Configurations | Yes |
| Robotic Torch Cleaning Station | Yes |
| Weld Gas Distribution Station | Yes |
| Weld Gas Flow Monitor | Yes |
| Pneumatic Distribution Station | Yes |
| Zero Friction Wire Delivery | Yes |
| Wire Detect Sensors | Yes |
| Customization Available | Yes |
Application
| Typical Application | Robotics |