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Diameters / Packaging
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Diameters |
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DETAILS
The highest strength MIG wire in the Pipeliner® family. Recommended for root pass welding of up to X100 grade pipe as well as hot, fill and cap pass welding of up to X80 grade pipe.
Features
- Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe
- Microguard® Ultra provides superior feeding and arc stability
- Impact toughness tested to -29°C (-20°F)
- Q2 Lot® - Certificate showing actual deposit chemistry available online
- ProTech® packaging system
Typical Applications
- Root pass welding of up to X100 grade pipe
- Hot, fill and cap pass welding of up to X80 grade pipe
Welding Positions
- All
Shielding Gas
- 100% CO2|Mixed Shielding Gas
Service Information
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
CONFORMANCE
| CONFORMANCES | SPECIFICATION | CLASSIFICATION |
|---|---|---|
| AWS | AWS A5.28 | ER80S-G |
MECHANICAL PROPERTIES
| Classification | Shielding Gas | Polarity |
Yield Strength @ 0.2% Offset
MPa (ksi) |
Tensile Strength
MPa (ksi) |
Elongation
% |
Charpy V-Notch
J (ft-lbs) @ -30°C (-20°F) |
Hardness Rockwell B |
|---|---|---|---|---|---|---|---|
| ER80S-G Requirement | Not Specified | DC+ | 550 (80) min. | Info. Only | |||
| Typical Result, As-welded | 100% CO2 | DC+ | 630 (91) | 700 (101) | 25 | 70-87 (52-64) | 97 |
| Typical Result, As-welded | 75% Ar, 25% CO2 | DC+ | 650 (94) | 720 (104) | 17 | 103-111 (76-82) | |
| Typical Result, As-welded | 80% Ar, 20% CO2 | DC+ | 610-650 (88-94) | 690-730 (100-106) | 23-26 | 73-183 (54-135) |
DEPOSIT COMPOSITION
| Classification | Shielding Gas | Polarity | %C | %Cr | %Cu | %Mn | %Mo | %Ni | %P | %S | %Si |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Typical Result | 100% CO2 | DC+ | 0.09 | 0.05 | 0.18 | 1.39 | 0.40 | 0.04 | 0.008 | 0.006 | 0.40 |
| Typical Result | 75% Ar, 25% CO2 | DC+ | 0.10 | 0.05 | 0.17 | 1.42 | 0.45 | 0.01 | 0.01 | 0.48 |
WIRE COMPOSITION
| Classification | %Al | %C | %Cr | %Mn | %Mo | %Ni | %P | %S | %Si | %Ti | %V | %Zr | %Total Cu |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ER80S-G Requirement | 0.30 min. * | 0.20 min. * | 0.50 min. * | ||||||||||
| Typical Result | 0.00 max. | 0.09-0.10 | 0.02-0.03 | 1.73-1.81 | 0.45-0.47 | 0.01-0.02 | 0.006-0.008 | 0.003-0.009 | 0.61-0.64 | 0.01-0.03 | 0.00 max. | 0.00 max. | 0.15-0.28 |
TYPICAL OPERATING PROCEDURES
| Diameter | Polarity |
CTWD
mm (in.)⁽¹⁾ |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Melt-off Rate
kg/hr (lb/hr) |
|---|---|---|---|---|---|---|
| 1.1 mm (0.045 in) | DC+ | 12-19 (1/2-3/4) | 3.2-12.7 (125-500) | 19-30 | 145-340 | 1.5-6.0 (3.4-13.2) |
NOTES
| Note |
|---|
| * To meet the requirements of a "G" classification, the chemical composition of the eletrode must meet the minimum requirement for one or more of |
| ⁽¹⁾ CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. |