HyperFill Solution

Make Your High Deposition Welding Faster and Easier

Lincoln Electric’s patented HyperFill® twin-wire process eliminates many of the limitations posed by traditional single-wire welding. Developed for both semi-automatic and robotic applications, HyperFill offers the ability to address manufacturers’ pain points by increasing deposition rates while improving weld quality and arc stability with a low complexity solution.

One Process - Multiple Applications

Manual Welding

• Increased deposition rate from root to cap
• No limits: solid wire, metal-cored, flux-cored
• Arc control, steady puddle

Mechanized Welding

• Simple set-up, compatible with any system
• Versatile across all welding position
• Optimal arc control in challenging positions with HyperFill FCAW

Robotic Welding

• Easy implementation in robotic systems
• Maximizing efficiency in robotic applications
• Stability with precise arc control

Customer Testimonial video filmed at EMMAROL, Poland

WHAT OUR CUSTOMERS ARE SAYING ABOUT HYPERFILL

Success Story: Higher efficiency and improved consistency in component production

WATCH VIDEO

The HyperFill Advantage

Increase Productivity and Growth_icon-red.png

Maximize Productivity

Twin-wire welding increases deposition rates

Improve Weld Quality

Stable arc for easy control of large weld puddles

Easy Adoption

HyperFill GMAW

- Maximize productivity by increasing deposition rates up to 90%
- Improve weld quality with wide, smooth arc cone
- Simplify equipment setup
- Optimize penetration

BROCHURE

Overview Video

HyperFill FCAW

- Deposition rates above 6.8 kg/hr
- Patented HyperFill FCAW contact tip for improved performance
- Ease of use for flat, horizontal, and out-of-position applications

BROCHURE

HyperFill STT/Pipe

- Improve travel speeds in the root pass by up to 57%
- Proven to increase output and diameter inches/day
- Precise arc control

BROCHURE

HyperFill RA

- Ideal for robotic and automated welding applications
- Increase travel speeds by up to 58%
- Achieve tighter, more focused arcs

HEAVY FAB BROCHURE

AUTOMOTIVE BROCHURE

COMPARISON VIDEO

REVEAL Activation Platform

The REVEAL™ Platform is an embedded software package that is integrated into all Lincoln Electric Advanced Process Welding equipment. Using a simple scanning function, the REVEAL Platform allows users to activate certain process-optimized solutions that use multiple Lincoln Electric components – such as a power source, specific weld mode, and consumable products – in order to maximize welding performance and deliver the true value of the solution.

REVEAL ACTIVATION

REVEAL TERMS

HyperFill® Success Stories

See how manufacturers and fabricators are increasing productivity, improving weld quality, and achieving measurable results with HyperFill® technology.