DETAILS
This single-rail and space-efficient system automates complex welding jobs to help increase weld productivity, safety, and quality. Choose from three different options based on your automation needs. Stage 1: Robotic Welding - Welding tower and robot - Multipass welding process - Camera system - Vision system - Operating software - Control panel - Safety equipment Stage 2: Automated Beam Rotating Includes All Stage 1 Features PLUS - Automated flippers for beam rotation - Continuous welding on all sides of the beam without manual rotation Stage 3: Material Handling and Scanning Includes All Stage 1 and 2 Features PLUS - Material handling robot to place add-on parts onto beam while welding - Scanner to identify add-on parts - Table for robotic pick-up of add-on parts
Features
- Beam Assembling
- Beam Welding
- Part Positioning
- Automatic Weld Calculation
Disclaimers
Service Information
What's Included
- Welding tower and ABB® robot
- Multipass welding process
- Camera system
- Vision system
- Operating software
- Control panel
- Safety equipment
- Automated flippers (Stage 2 and 3 ONLY)
- ABB material handling robot (Stage 3 ONLY)
- Part identification scanner (Stage 3 ONLY)
- Add-on parts table (Stage 3 ONLY)
Documentation
- Advanced Magnets for the Zeman Compact, Conti, and SR 760 (English)
- The Value of Zeman ENSPECTOR Part Inspection and Quality Control System (English)
- The Value of Zeman SR760 Structural Robotic Welding System (English)
- Zeman SIN Beam Case Study (English)
- Zeman SR760 Structural Robotic Welding System Data Sheet (English)
- Zeman System Centering Unit Add-On Data Sheet (English)
- Zeman System ENVISION Add-On Data Sheet (English)
- Zeman System Fume Extraction Add-On Data Sheet (English)
- ProFit Manager Software Brochure (English)
- Zeman SR760 Structural Robotic Welding System Product Catalog (English)
Specifications
Global Attributes
| System Type | Robotic Welding System |
| Axes for Part Rotation | 3 |
| Number of Work Zones | 1 |
| Industry/Application | General Fabrication, Structural |
| Overall Footprint Width in (mm) | up to 480, 600, or 720 (12000, 15000, or 18000) depending on stage [see data sheet for details] |
| Payload Per Zone lb (kg) | 11023 (5000) |
| Assembly Required | No |
| Panel Type | Wire Mesh/Curtain |
| Crane Access | Yes |
| Roll Up Door | No |
| Robot Programming Training Included | Yes |
| ANSI/RIA Compliant | Yes |
| Sensor Protected Work Zones | Yes |
| Sensor Interlocked Access Points | Yes |
| Flash Barrier Type | Automatic |
| Weld Ground Isolation | Yes |
| ABB Compatability | Yes |
| Fume Extraction Equipment | Customization is possible |
| Tooled/Turnkey System | Yes |
| Multi-Robot Configurations | Yes |
| Robotic Torch Cleaning Station | Yes |
| Weld Gas Distribution Station | Yes |
| Weld Gas Flow Monitor | Yes |
| Pneumatic Distribution Station | Yes |
| Zero Friction Wire Delivery | Yes |
| Wire Detect Sensors | Yes |
| Customization Available | Yes |
Application
| Typical Application | Robotics |