hyperfill solution video


Make Your High Deposition Welding Faster and Easier


Lincoln Electric’s patented HyperFill®  twin-wire process eliminates many of the limitations posed by traditional single-wire welding. Developed for both semi-automatic and robotic applications, HyperFill offers the ability to address manufacturers’ pain points by increasing deposition rates while improving weld quality and arc stability with a low complexity solution.

The HyperFill Advantage

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Maximize Productivity

Twin-wire welding increases deposition rates

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Improve Weld Quality

Stable arc for easy control of large weld puddles

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Easy Adoption

Powered by a single source, fed through a single wire feeder and single contact tip

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What Our Customers are Saying About HyperFill

Success Story: Building it up to Break it Down

Danny Boyer (right) and Antonio Arroyo (left) of Williams Patent Crusher, based in Missouri, partnered with their Lincoln Electric rep to equip their facility with HyperFill® welding stations.

The results? Zero x-ray test failures and a 50% reduction in downtime. That's the power of twin-wires.

Read the Story

Watch the Video

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Hyperfill process

HyperFill GMAW

- Maximize productivity by increasing deposition rates up to 90%
- Improve weld quality with wide, smooth arc cone
- Simplify equipment setup
- Optimize penetration

BROCHURE

Overview Video

Ultracore FCAW-G

HyperFill FCAW

- Deposition rates above 15 lb/hour (6.8 kg/hr)
- Patented HyperFill FCAW contact tip for improved performance
- Ease of use for flat, horizontal, and out-of-position applications

BROCHURE

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HyperFill STT/Pipe

- Improve travel speeds in the root pass by up to 57%
- Proven to increase output and diameter inches/day
- Precise arc control

BROCHURE

OVERVIEW VIDEO

HyperFill RA

- Ideal for automotive and heavy fabrication applications
- Increase travel speeds by up to 58%
- Achieve tighter, more focused arcs

HEAVY FAB BROCHURE

AUTOMOTIVE BROCHURE

COMPARISON VIDEO

HyperFill Fab-Pak

REVEAL Activation Platform

The REVEAL™ Platform is an embedded software package that is integrated into all Lincoln Electric Advanced Process Welding equipment. Using a simple scanning function, the REVEAL Platform allows users to activate certain process-optimized solutions that use multiple Lincoln Electric components – such as a power source, specific weld mode, and consumable products – in order to maximize welding performance and deliver the true value of the solution.

REVEAL ACTIVATION

REVEAL TERMS