Automotive
Select your manufacturing specialty to find solutions specific to your needs.
Axle Manufacturing
We deliver comprehensive support to the automotive axle market by combining deep industry knowledge with advanced manufacturing solutions. Understanding the unique challenges of axle production, including specialized tooling, robust welding requirements, and the safety-critical nature of components, we offer both standard and customized automation systems to enhance efficiency and consistency. Our advanced waveform technologies further optimize production output by helping improve weld quality, reduce spatter, and increase deposition rates to make us a trusted partner in high-performance axle manufacturing.
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Precision and Repeatability: High-quality welds are critical for axle integrity. Manufacturers seek robust joining solutions along with automated welding systems that ensure consistent weld penetration and minimal defects.Advanced Welding Technologies:• Engineered consumables help ensure repeatable performance, improving arc uptime to increase manufacturing output, all matching the material specification required on these safety-critical components.• Increase travel speeds and deposition with HyperFill® twin-wire MIG and Process HDT solutions. View Solution Brief for Heavy Axles.• Laser and Laser Hybrid welding for precision and speed
Real-Time Quality Monitoring: Integration of welding data via the Lincoln Electric CheckPoint® system or MQTT raw data transfer to local MES systems to indicate the overall health of the welding operations. To help improve confidence in welding health, other external sensors and vision systems can be integrated to aid in anomaly detection.
• Our solution to support the CQI 15 requirement
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Flexible Automation: Systems that can adapt to different axle designs without extensive reprogramming.Pre-Engineered Robotic Systems: Standardize systems to reduce upfront capital and reduced lead times.Collaborative Robots (Cobots): Used for tasks like welding, material handling, and inspection, especially in mixed-model production environments.
Body In White
We deliver comprehensive solutions for Body-in-White (BIW) manufacturing by leveraging deep expertise in materials, complex geometries, and tight tolerance requirements. With a broad portfolio that includes resistance spot welding (RSW), MIG and laser brazing, laser welding and cutting, and tailor-welded blanks, we support every stage of BIW production. Our capabilities extend to advanced material handling, press tending, and full-line integration (from raw parts to finished assemblies) enhanced by AGV systems for flexible and efficient movement of unique components.
Chassis and Suspension Manufacturing
Automotive frame, sub-frame, and suspension component manufacturers face daily welding challenges driven by demands for higher productivity and reduced capital equipment costs. To meet these goals, they rely on full line capabilities and advanced welding position equipment that support high-speed, low-spatter processes across various joint configurations, including horizontal lap, flat lap, and 45-degree downhill positions on 1.5mm base materials. These robust solutions accommodate part and gap variations, helping to improve first-time quality and enable up to 20% faster travel speeds. With up to 50% spatter reduction, manufacturers benefit from decreased post-weld cleanup, lower operational costs, and reduced tooling needs, all contributing to a more efficient and cost-effective production line.
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Advanced Welding Technologies:• Power Wave waveform control technology, such as Rapid Arc, Rapid X, Rapid XLS, and Precision pulse, gives a wide range of solutions for both zinc-coated and uncoated steels.• Engineered consumables help ensure repeatable performance and improve arc uptime to increase manufacturing output. Premium Lincoln Electric MIG wires deliver best-in-class performance with the lowest breakover voltage in the industry, resulting in less spatter, lower heat input, consistent arc starting, and faster travel speeds, all of which improve the First Time Through Quality (FTTQ).• Laser processing for Tailor Weld Blanks, Cutting, and Laser Joining process, such as the patented Precision Power Laser processReal-Time Quality Monitoring: Integration of welding data via the Lincoln Electric CheckPoint system or MQTT raw data transfer to local MES systems to indicate the overall health of the welding operations. To help improve confidence in welding health, other external sensors and vision systems can be integrated to aid in anomaly detection.
Exhaust Manufacturing
Our exhaust manufacturing solutions deliver a comprehensive approach to the unique challenges of producing automotive exhaust systems. With deep expertise in handling thin materials and complex triple-stack joints, we provide robust fixturing and advanced welding technologies designed to output consistent quality and performance. Our standardized production cells feature high-speed welding with wide, forgiving beads to accommodate material variability, while integrated end-of-line leak testing equipment helps with product integrity. Automated Guided Vehicles (AGVs) streamline material handling, creating a fully optimized and efficient manufacturing environment.
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Robust processes help facilitate repeatable results on challenging joint stack-ups, from thick to thin and with multiple-layer joints.Advanced Welding Technologies:• Power Wave waveform control technology, such as Rapid X and STT, helps improve production throughput.• Engineered consumables help ensure repeatable performance and improve arc uptime to increase manufacturing output. Specifically designed consumables help maximize mechanical strength, improve corrosion resistance, and reduce embrittlement from sensitization.• Precision Power Laser process to increase travel speeds and reduce heat inputs with GMAW-type forgiveness.Real-Time Quality Monitoring: Integration of welding data via the Lincoln Electric CheckPoint system or MQTT raw data transfer to local MES systems to indicate the overall health of the welding operations. To help improve confidence in welding health, other external sensors and vision systems can be integrated to aid in anomaly detection.
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Flexible Automation: Lincoln Electric is capable of complete line integration utilizing standard cell platforms and customized options to meet the high production rates.Positioning Equipment: Usable at an integrator of your choice, through your own internal builds or through one of our automation locations.AGVs: Improving flexibility and material flow throughout the assembly process.Prototyping is a key component to a successful build, and we can help at our Macomb Prototype Center (MPC).
Interior Manufacturing
We deliver precision and efficiency for complex interior automotive components such as IP beams and seat frames. These assemblies often involve intricate geometries and multiple parts, requiring advanced tooling expertise to ensure consistent part holding and accurate geometry retention. Our fixtures are designed to allow fully welded components to be easily removed, streamlining production. We also offer servo tube bending and nick-and-shear processing capabilities, supporting high-performance fabrication. With low heat input and minimal spatter welds, our solutions are optimized for joining thin materials to promote structural integrity and aesthetic quality.
Featured Products
Explore several of our solutions designed for the transportation and automotive industries. Specific solutions for each manufacturing step are listed above under "welding solutions" and "automation solutions".
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Leading Automotive Innovation at Lincoln Electric
Our industry experts understand the new challenges facing the transportation manufacturing world. Their goal is to develop standard and custom state-of-the-art solutions to help solve those challenges. They can help you find the perfect welding and automation solutions for your business! Learn more about them in their bios and request a meeting with them using the form below.